Customization: | Available |
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Customized: | Customized |
Standard Component: | Standard Component |
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Product Description: |
Life and failure of permanent magnet frequency conversion screw air compressor oil separator
The air compressor oil separator of the permanent magnet frequency conversion screw air compressor has a long life, because when it separates the oil and compressed air, the impurities also stay on its filter material and block the filter pores. It's just that the resistance is too large, which increases the power consumption of the air compressor, which is not conducive to energy saving and emission reduction. Therefore, when the oil is blocked to a certain pressure, it must be replaced.
Generally, the pressure difference between the front and back of the oil filter is 0.105-0.140MPa. When it is greater than the specified value, it should be replaced in time. The specific replacement time is 50-150 hours of initial use and operation, and it will need to be replaced every 1000-2000 hours thereafter. If the air compressor runs less than the rated time per year, the filter element should also be replaced when the oil is changed. When replacing, drain the dirty oil in the oil filter and clean the inside of the filter. When installing the filter element, pay attention to check the sealing ring or gasket in the filter to prevent oil bypass due to poor sealing and make the filter invalid.
One type of failure is a ruptured oil separator. The performance is that the oil in the screw air compressor is taken away by the compressed air, the drain pipe of the pipeline filter contains oil, the oil level of the screw air compressor decreases, and it is forced to stop for emergency replacement. From the perspective of the fault, because the oil-gas separator used is dirty, the penetration resistance of the compressed air increases during the oil-gas separation, and the air pressure increases, which finally leads to the rupture of the oil-gas separator.
Screw type or sliding vane type air compressors, such as oil-injected and drip-lubricated air compressors, have oil leakage and high oil consumption. It is very likely that the filter element of the oil-air separator has failed or is damaged, commonly known as flying oil, and the oil-air separator may need to be replaced Filter elements, seals in relevant positions such as O-rings, gaskets, etc. Another possibility is that the oil return filter screen or valve is blocked, the pipeline is damaged, and the separated oil cannot return to the suction end, resulting in loss of lubricating oil.
Product Name | Oil separator |
Product Number | 6.4334.0 6.4334.1 |
Use | Karser Compressor |
Brand | QINGDAO FUTAI |
Material | Imported Material |
MOQ | 1 PC |
Delivery time | 5-7 days |
Package | Accordling Customer Request |
Filtration efficiency | 99.99% |
Specification | Standard |
Warranty | 3000-4000 hours |
Condition | New |
Dimension | Standard |
Replacement steps of built-in oil separator:
1. Stop the screw air compressor, close the air compressor outlet, open the water drain valve, and confirm that there is no pressure in the system.
2. Disassemble the pipeline above the oil and gas barrel, and remove the pipeline from the pressure maintenance valve outlet to the cooler.
3. Remove the air compressor return oil pipe.
4. Remove the fixing bolts on the oil and gas barrel and remove the cover of the oil and gas barrel.
5. Remove the oil and gas separator and replace it with a new oil and gas separator.
6. Install it in the order it is removed.
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Company Service: |
1. Provide professional advice on the design of customers; Or according to the customer's request to provide solutions.
2. All filter element will be test before delivery, OEM and ODM order are accepted, Any kind of logo printing or design are available.
3. Good Quality + Factory Price + Quick Response + Reliable Service, is what we are trying best to offer you.
4. If you have any question, please contact us freely by E-mail or Telephone.
Company team: |
Our company is located in the beautiful coastal city of Qingdao, is a professional manufacturer of air compressor filters and separators, We repect the enterprise spirit of "steadyfastness, hard work and responsibility" and creat a good corporate environment based on the operation principle of "Integrity, reliability and innovation". With the survival idea of "perfect technology, good service and excellent quality" , We always adhere to customer first, aim at serving customer sincerely and touching customer with our service.We plunge ourselves to provide clear and sustainable comprssed air to our customer,meanwhile constantly pursue to save the sunning cost of compressor system for them. Profession, concentration, focus is our corporate philosophy
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